Our role in the nuclear fuel cycle banner

Our role in the nuclear fuel cycle

Our role in the nuclear fuel cycle banner

Our role in the nuclear fuel cycle

Our role in the nuclear fuel cycle

What can nuclear do for us?

blurb that speaks about need for climate, contextualises nuclear energy and why its good and also explains about SI etc

How is nuclear energy produced?

Urenco's core business is uranium enrichment, a key step in producing nuclear energy, which plays an essential role in providing reliable low carbon energy. Find out about the stages of the nuclear fuel cycle and where Urenco fits in by clicking through the slider below or watching our video.

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  • 1. Mining

    Uranium ore is extracted, purified and milled to become uranium oxide (U3O8).

  • 2. Conversion

    U3O8 is chemically converted into uranium hexafluoride (UF6), also known as feed, and transported to one our enrichment facilities.

  • 3. Enrichment and feed materials

    Our enrichment process starts with the arrival of our customers’ UF6 at our enrichment facilities. We heat UF6 to turn it into a gas and then feed it into our gas centrifuges. The centrifuge separates the two isotopes contained in uranium: uranium235 (U235) and uranium238 (U238). The lighter U235 is typically enriched to up to 5%, which is sufficient to sustain a continuous fission reaction in a nuclear power plant.

    The flexibility of our centrifuges allows us to conserve feed material, and therefore provide enriched uranium product and natural uranium, in addition to enrichment services.

    Find out more about the enrichment process below.

  • 4. Fuel fabrication

    Customers’ enriched uranium is transported to fuel fabricators, where it is converted into pellets, before being loaded into fuel rods.

  • 5. Nuclear power generation

    The fuel rods are transported to nuclear power stations, where they are placed inside reactors and used to generate steam. This drives turbines which, in turn, power electricity generators.

  • 6. Electricity distribution

    At the end of the nuclear fuel supply chain, nuclear power stations provide a reliable source of low carbon electricity for homes, schools, hospitals, offices and industries around the world.

How does Urenco enrich uranium?

Uranium atoms exist in two forms known as isotopes: uranium235 (U235) and uranium238 (U238). In its natural state there is far less U235 than U238, about XX% compared to XX%.

To be able to work efficently as fuel, uranium must go through a process called enrichment. This is where the levels of U235 are increased to up to 5%, which is enough to sustain what is known as nuclear fission - the reaction that generates the heat nuclear power plants need to produce energy. 

Scroll through the slider below or take our virtual tour to learn how we enrich uranium.

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  • 1. Heating uranium hexafluoride (UF6) to turn it into a gas

    Approved suppliers deliver UF6 to our enrichment facilities in international, standardised transport containers.

    UFis solid at ambient temperature. At our enrichment facilities, we connect the transport container holding UFto the plant feed system. We then heat the container to vaporise the UF6 and turn it into gas at sub atmospheric pressure.

  • 2. Spinning UF6 in high speed centrifuges to enrich it

    We feed the UF6 gas into a centrifuge casing containing a cylindrical rotor which spins at high speed, separating uranium’s two isotopes. The heavier isotope uranium238 (U238) is forced closer to the cylinder wall than the lighter uranium235 (U235). As a result, the UF6 gas closer to the wall is depleted in U235 and the UF6 gas nearer the rotor axis is slightly enriched in U235. We repeat the process many times in a series of centrifuges, known as cascades, until we achieve the desired levels of U235 enrichment to meet our customers’ specifications, typically between 3% and 5%.

  • 3. Compressing and cooling the enriched uranium

    We feed the enriched uranium from the centrifuge cascades into a compressor and then into a cooling box containing a cylinder. As it cools, the UF6 vapour solidifies within cylinders. We homogenise the UF6 in the cylinders and check the quality of a sample before delivering it to customers. We weigh all cylinders to comply with the accounting and tracking requirements of the European Atomic Energy Community, United States Nuclear Regulatory Commission and the International Atomic Energy Agency.

  • 4. Storing and converting depleted uranium

    The UF6 gas closer to the centrifuge wall is partially depleted in U235. This by-product is known as tails. We collect and cool tails in a cooling box containing a cylinder, weighing it to ensure all material can be accounted for. Tails still contain a low concentration of U235 and can be re-enriched if economically viable.

    We store tails at our enrichment facilities in internationally approved containers pending deconversion to a chemically stable form, uranium oxide (U3O8), for long term storage for future enrichment or final disposal. Our Tails Management Facility is responsible for deconversion and converts UF6 to U3O8. This process also creates hydrofluoric acid, a valuable chemical used globally by industry.

    Find out more about our Tails Management Facility here/below?.

How do we manage our by-product?

Sustainability is integral to everything Urenco does, including our efficient use of natural uranium in our enrichment services and our responsible management of the by-product, depleted uranium hexafluoride (UF6), or tails, as it is commonly known.

During the enrichment process, the concentration of the U235 isotope in natural uranium is increased from 0.71% to approximately 3-5%. The depleted fraction usually still contains about 20-30% of the initial concentration of U235 and this resource can be re-enriched, which is a common industry practice.

This practice actively promotes the conservation of resources and Urenco will take this approach whenever it is commercially viable to do so, as it is in current market conditions. All transactions with partners are subject to strict non-proliferation regimes based on international standards of security and safeguards.

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When it is not commercially viable to re-enrich tails, we store it safely and securely ourselves or with our partners, for enrichment at a future date or deconversion.

Deconversion involves converting tails to uranium oxide (U3O8) for longer term storage pending reuse or final disposal. Urenco has invested in a multi-million pound Tails Management Facility (TMF) in the UK, run by our subsidiary Urenco ChemPlants, to handle the deconversion process and it currently serves our European sites.

You can take a virtual tour of the TMF in the featured video.

You can also download our Urenco ChemPlants a brochure, which walks you through how we deconvert our byproduct in the TMF.

Download the Urenco ChemPlants brochure